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DISCLAIMER

HSE Risk Management Services Private Limited accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this Methodology by any third party.

Copying this Methodology without the permission of HSE Risk Management Services Private Limited is not permitted.

1. Proposed Methodology

1.1. Introduction

  • The establishment and maintenance of a safe and healthy working environment is a requirement of any organization. The general Health and Safety Policy statement of the University must be supplemented therefore by detailed reference to our organization and the arrangements most likely to ensure the success of the Health and Safety Policy within the University.

  • In the case of each of the defined sites/buildings used by the University, there has to be a clear statement of who is responsible for ensuring that satisfactory standards of health and safety are maintained.

  • The Organisational Chart gives the details of the allocation of responsibility within the University.  Staff with specific health and safety supportive roles are also identified.

  • The ‘Management Arrangements’ give the detailed procedures for implementing the policy across the whole range of our teaching, research and work activities. Where appropriate reference is made to other information on health and safety that is routinely made available to staff and students.

1.2. Methodology

  • Data Collection

  • Preparation:-

  • Preparing List of safety procedure required

  • Check the existing procedure and find out the gap

  •  Identifying if any additional safety procedures required

  • ·Preparation of Safety Manual report and internal review

  • Preparation of Draft report and submission to client

  • Comments incorporation

  • Final report submission

1.3. Project Deliverables

 Table 1 Safety Manual   

Sr. No.

Document Deliverable

1.       

Executive Summary

2.       

List of Documents Review

3.       

Submission of terms of reference

4.       

Safety Manual Methodology

5.       

Reference

6.       

List of tables

7.       

CHAPTER 01 GENERAL SAFETY RULES _ REGULATIONS

8.       

CHAPTER 02 SAFETY PROCEDURES

9.       

CHAPTER 03 OPERATIONS _ MAINTENANCE SAFETY

10.    

CHAPTER 04 ELECTRICAL SAFETY

11.    

CHAPTER 05 SAFETY RELATED TO CIVIL JOBS

12.    

CHAPTER 06 SAFETY IN SPECIFIC AREAS

13.    

CHAPTER 07 SAFE WORK ENVIRONMENT

14.    

CHAPTER 08 CHEMICAL SAFETY GUIDE

15.    

CHAPTER 09 FIRE PROTECTION SYSTEMS AT GSFC

16.    

CHAPTER 10 SAFETY APPLIANCES AND INSTRUMENTS

17.    

CHAPTER 11 ACCIDENT, INCIDENT REPORTING INVESTIGATION

18.    

CHAPTER 12 FIRST AID MEASURES

19.    

CHAPTER 13 EMERGENCY ACTION PLAN

20.    

CHAPTER 14 STATUTORY REGULATIONS

 

These chapters may contain the following topics depending up on the requirement of the project:-

1. CHAPTER 01 GENERAL SAFETY RULES _ REGULATIONS-

  • For Employees

  • For Contractor And Laborers

  • For Visitors

2.      Chapter 02 Safety Procedures-

  •  Work Permit System

  • Safety Tags And Locks

  • Confined Space Entry Permit

  • Hot Work Permit

  • Line Breaking  _ Vessel Opening Permit

  • Permission To Start The Work In Plant

  • Electrical Isolation Permit

  • Temporary Electrical Supply

  • Permit To Work On Electrical Distribution

  • Tank Farm Entry Permit

3.      Chapter 03 Operations _ Maintenance Safety-

  • Procedure For Isolation Of Safety Valves

  • Hydro-Jetting

  • Procedure For Preparation Of Equipment

  • Furnace And Flare Operation

  • Line Equipment Identification

  • Safety Appliances Fire Fighting Equipments Checking

  • Use Of Common Utilities And Temporary Hose Connection

  • Eye Wash-Showers Fire Sprinklers Checking

  • Shutdown Reminders

  • Safety In Machine Shop

  • Insulation On PipeLines Vessels

  • Mechanical Material Handling Equipments

  • Manual Material Handling Procedure

  • Specific Hot Works _ Safety Precautions

  • Online Repairs _ Clamping

  • Blinding _ Blanking

  • Welding _ Gas Cutting

  • Sampling, Draining And Venting

  • Work Involving Rotating Equipments

  • Working On Or Near Moving Or Running Machinery

  • Working With Cryogenic Fluids

  • Leakage _ Spillage Checking

  • Checks Before Taking Equipment In Line

  • Specific Hot Works _ Safety Precautions

  • Sampling, Draining And Venting

  • Procedure For Safety Valve Testing

  • Eye Wash-Showers _ Fire Sprinklers Checking

  • Tanker Farm Safety

  • Loading _ Unloading Of Chemicals

  • Procedure For Checking Trip System

  • Decoking Operation Of PipeLines _ Its Cleaning

  • Working With Gas Cylinders

  • Hand Tools And Portable Power Driven Tools

  • Checking Of Guards

  • Radioactive Sources

  • Mechanical System SafeGuards

  •  Identification Of Openings _ Trench Covers

  • Drum Filling _ Handling

  • Operational System SafeGuards

4.      Chapter 04 Electrical Safety-

  • Generators (Diesel Engine)

  • Transformers

  • Substations Panels

  • Lightning Protection

  • Switchyard

  • Overhead Transmission Lines

  • Electrical Area Classification,

  • Earthing of Electrical System

  • Power driven tools

  • Hazards Of Electricity

  • Temporary Electrical Power Supply

  • Safe Use Of Megger Test Lamp

  • Low Voltage Distribution System Installations

  • Protection Against Static Electricity

  • Electrical Cables

  • Batteries _ Battery Room

5.      Chapter 05 Safety Related To Civil Jobs-

  • Design Criteria For Civil Structures

  • Working At Heights

  • Working On Roofs

  • Excavation Work(Pits Roads)

  • Painting Of Structures Buildings

  • Grit Blasting (Sand Blasting Is Not Permitted Now)

  • Accumulation Of Water In Drain Channels _ Its Cleaning

  • Demolition Of Structures _ Buildings

  • Waterproofing Using Hot Bitumen

6.      Chapter 06 Safety In Specific Areas-

  • Chlorination At Cooling Towers

  • Safety In Warehouse

  • Safety In Laboratory

  • Safety On Road Rail At Gsfc

  • Safety Guidelines To Follow During Natural Disasters

  • Construction Safety

7.      Chapter 07 Safe Work Environment-

  • Ventilation And Heat Control

  • Lighting And Color

  • Noise And Vibration Control

  • Good Housekeeping

8.      Chapter 08 Chemical Safety Guide

  • Hazardous Chemicals

  • Dot Classification

  • Term Card

  • Hazardous Properties Of The Chemicals

  • Material Safety Data Sheet (MSDS)

  • Gsfc Chemical Safety Guide

  • Hazchem Panel

9.      Chapter 09 Fire Protection Systems At Gsfc-

  • Sprinklers Mv Spray System

  • Hydrocarbon Sensors

  • Fire Water System

  • Fire Detection System

  • Fire Alarm System

  • Fire Detection System

  • Portable Fire Extinguishers

  • Fundamentals Of Fire

  • CO2 SYSTEM

  • DELUGE WATER FOAM SYSTEM (DWFS)

  • STEAM BLANKETING

  • HALON SYSTEM

  • FIXED FOAM INSTALLATIONS

  • PORTABLE FIRE EXTINGUISHERS

  • FUNDAMENTALS OF FIRE

10.   Chapter 10 Safety Appliances And Instruments

  • Safety Instruments

  • Types Of Ppa

  • Safety Appliances Instruments

11.   Chapter 11 Accident, Incident Reporting Investigation-

  • Accident Investigation _ Recordkeeping

  • Accident. Incident, Near miss Reporting Procedures

12.   Chapter 12 First Aid Measures

  • Gas Poisoning _ Asphyxiation

  • Burns

  • Electric Shock

  • Head Injury

  • Cuts Or Buries

13.   Chapter 13 Emergency Action Plan-

  • Groupwise Emergency Action Plan

  • Supporting Information Thorough Annexures

  • Off-Site Emergency Plan

  • Communication Systems

  • Training, Rehearsal Records

  • Action On Site

  • Emergency Organization

  • Risk And Environment Impact Assessment

  • Objectives.

14.   Chapter 14 Statutory Regulations

  • Civil Aviation Regulations

  • Poisons Act, 1919_Rules, 1984

  • The Indian Electricity Act, 1910_Rules, 1956-2002

  • Static And Mobile Pressure Vessels (Unfired)

  • Factories Act, 1948

  • Manufacture, Storage Import Of Hazardous Chemicals

  • Gas Cylinders Rules, 1981, 2002

  • The Petroleum Act, 1934 And The Petroleum Rules, 1976

14.1.     Guideline Used for Safety Manual Study

  • Indian Standard Acts, Rules, and Regulations, or

  • OSHA and NFPA Guidelines, or

  • Any other Guideline as per clients' requirement

14.2.     Software to be used

  • Not applicable